Water & Wastewater Treatment
Keep Pumps, Blowers, and Motors Healthy With Predictive Intelligence.
Water and wastewater plants rely almost entirely on rotating equipment. If a pump or blower drifts from normal, the entire process is at risk.
Why Water & Wastewater Treatment Chooses Chladni
Your plant depends on:
Influent & Effluent Pumps
Sludge Pumps
Lift Station Pumps
Return Activated Sludge (RAS) & WAS Pumps
Mixers & Agitators
Aeration Blowers
The Real Problems Water Utilities Face
These problems are usually detectable in vibration long before the operator sees symptoms.
A blower degrading
We use your vibration data to detect:
poor aeration → failing effluent quality
Micro-instability
A lift station pump vibrating
We use your vibration data to detect:
clogging risk → overflow events
Micro-instability
A clarifier drive wearing
We use your vibration data to detect:
uneven sludge removal → process imbalance
Micro-instability
A mixer drifting
We use your vibration data to detect:
chemical distribution problems
Micro-instability
A high-energy pump running rough
We use your vibration data to detect:
excessive electricity cost
Micro-instability
A sludge pump bearing degrading
We use your vibration data to detect:
solids buildup → emergency callouts
Micro-instability
Explore the benefits of using Chladni
Your plant depends on:
| Scenario | Before | With Chladni |
|---|---|---|
| Pump Failures | Pumps fail without warning | Drift detected weeks early → planned maintenance |
| Process Stability | Aeration and flow swings | Stable blowers and pumps → consistent treatment quality |
| Energy Costs | High electricity costs | Smoother motors → lower load → lower energy use |
| Compliance | EPA discharge compliance risks | Early alerts prevent process failures |
| Repairs | Costly emergency repairs | Predictable maintenance and fewer breakdowns |
| Operations | Operators overwhelmed | Clear insights, simple alerts, and better decisions |
What Water & Wastewater Plants Typically Gain
Every avoided failure protects your community and your budget.
Fewer Pump and Blower Failures
Fewer Pump and Blower Failures
Fewer Pump and Blower Failures
Reduced Energy Consumption
Reduced Energy Consumption
Reduced Energy Consumption
Aeration Blowers
Uneven product quality & rejected batches
Uneven product quality & rejected batches
Mixers & Agitators
Rising energy costs
Rising energy costs
Sludge Pumps
Constant troubleshooting
Constant troubleshooting
Return Activated Sludge (RAS) & WAS Pumps
Missing production targets
Missing production targets
Longer Lifespan for Critical Equipment
Stress and uncertainty
Stress and uncertainty
How Chladni Works
Learn the Normal Behavior
Sensors monitor vibration and temperature continuously.
Spot Early Mechanical Drift
AI identifies even the smallest deviations — long before failure.
Diagnose the Cause
Physics-based rules identify misalignment, bearing issues, unbalance, and cavitation.
Predict Severity & Urgency
The system forecasts how fast the drift is progressing.
Guide Your Teams
Operators receive clear explanations of what's happening and how to fix it.
What Teams Say
"Chladni caught a failing blower motor before we ever saw a dip in dissolved oxygen."
"We avoided a lift station overflow because the drift alert gave us time to respond."
"Our pumps run smoother, our energy use is lower, and operators aren't guessing anymore."
"Chladni caught a failing blower motor before we ever saw a dip in dissolved oxygen."
"We avoided a lift station overflow because the drift alert gave us time to respond."
"Our pumps run smoother, our energy use is lower, and operators aren't guessing anymore."
"Chladni caught a failing blower motor before we ever saw a dip in dissolved oxygen."
"We avoided a lift station overflow because the drift alert gave us time to respond."
"Our pumps run smoother, our energy use is lower, and operators aren't guessing anymore."
"Chladni caught a failing blower motor before we ever saw a dip in dissolved oxygen."
"We avoided a lift station overflow because the drift alert gave us time to respond."
"Our pumps run smoother, our energy use is lower, and operators aren't guessing anymore."
"Chladni caught a failing blower motor before we ever saw a dip in dissolved oxygen."
"We avoided a lift station overflow because the drift alert gave us time to respond."
"Our pumps run smoother, our energy use is lower, and operators aren't guessing anymore."
"Chladni caught a failing blower motor before we ever saw a dip in dissolved oxygen."
"We avoided a lift station overflow because the drift alert gave us time to respond."
"Our pumps run smoother, our energy use is lower, and operators aren't guessing anymore."
"Chladni caught a failing blower motor before we ever saw a dip in dissolved oxygen."
"We avoided a lift station overflow because the drift alert gave us time to respond."
"Our pumps run smoother, our energy use is lower, and operators aren't guessing anymore."
"Chladni caught a failing blower motor before we ever saw a dip in dissolved oxygen."
"We avoided a lift station overflow because the drift alert gave us time to respond."
"Our pumps run smoother, our energy use is lower, and operators aren't guessing anymore."
"Chladni caught a failing blower motor before we ever saw a dip in dissolved oxygen."
"We avoided a lift station overflow because the drift alert gave us time to respond."
"Our pumps run smoother, our energy use is lower, and operators aren't guessing anymore."
"Chladni caught a failing blower motor before we ever saw a dip in dissolved oxygen."
"We avoided a lift station overflow because the drift alert gave us time to respond."
"Our pumps run smoother, our energy use is lower, and operators aren't guessing anymore."
"Chladni caught a failing blower motor before we ever saw a dip in dissolved oxygen."
"We avoided a lift station overflow because the drift alert gave us time to respond."
"Our pumps run smoother, our energy use is lower, and operators aren't guessing anymore."
"Chladni caught a failing blower motor before we ever saw a dip in dissolved oxygen."
"We avoided a lift station overflow because the drift alert gave us time to respond."
"Our pumps run smoother, our energy use is lower, and operators aren't guessing anymore."
"Chladni caught a failing blower motor before we ever saw a dip in dissolved oxygen."
"We avoided a lift station overflow because the drift alert gave us time to respond."
"Our pumps run smoother, our energy use is lower, and operators aren't guessing anymore."
"Chladni caught a failing blower motor before we ever saw a dip in dissolved oxygen."
"We avoided a lift station overflow because the drift alert gave us time to respond."
"Our pumps run smoother, our energy use is lower, and operators aren't guessing anymore."
"Chladni caught a failing blower motor before we ever saw a dip in dissolved oxygen."
"We avoided a lift station overflow because the drift alert gave us time to respond."
"Our pumps run smoother, our energy use is lower, and operators aren't guessing anymore."
"Chladni caught a failing blower motor before we ever saw a dip in dissolved oxygen."
"We avoided a lift station overflow because the drift alert gave us time to respond."
"Our pumps run smoother, our energy use is lower, and operators aren't guessing anymore."
Chladni helps water and wastewater treatment plants:
Prevent Pump, Blower, and Mixer Failures
Cut Emergency Repair Costs
Improve Compliance and Avoid Violations
Ensure Safer and More Reliable Operation
Stabilize Flow, Aeration, and Process Performance
Reduce Energy Use and Electricity Bills
Extend Equipment Lifespan
Prevent Pump, Blower, and Mixer Failures
Cut Emergency Repair Costs
Improve Compliance and Avoid Violations
Ensure Safer and More Reliable Operation
Stabilize Flow, Aeration, and Process Performance
Reduce Energy Use and Electricity Bills
Extend Equipment Lifespan
Prevent Pump, Blower, and Mixer Failures
Cut Emergency Repair Costs
Improve Compliance and Avoid Violations
Ensure Safer and More Reliable Operation
With Chladni, you keep your community safe — and your plant running smoothly.
Stabilize Flow, Aeration, and Process Performance
Reduce Energy Use and Electricity Bills
Extend Equipment Lifespan
Prevent Pump, Blower, and Mixer Failures
Cut Emergency Repair Costs
Improve Compliance and Avoid Violations
Ensure Safer and More Reliable Operation
Frequently Asked
Questions
Will installing Chladni require us to re-validate our equipment or file a new regulatory submission?
No.Chladni is designed as a Non-Invasive Overlay.
No PLC Contact: Our sensors are completely independent of your machine’s control logic. We do not write back to the PLC or alter process parameters.
No Re-Validation: Because the installation does not impact the validated state or control strategy of the equipment, it typically qualifies as a "monitoring-only" addition, requiring no re-validation or complex change control.
How is the hardware installed? Do we need to shut down the line? A: Installation is wireless, tool-free, and requires zero downtime.
Installation is wireless, tool-free, and requires zero downtime.
Wireless & Non-Invasive: Our sensors attach to the external chassis of your assets (motors, pumps, gearboxes) using industrial-grade adhesive.
Rapid Deployment: A single line can be outfitted in under a few hours without stopping production.
Are the sensors safe for Cleanroom and GMP environments?
Yes. Our pharma-grade sensor nodes are designed with smooth, non-shedding enclosures that are IP67/IP69K rated. They are resistant to standard cleaning agents (VHP, Isopropyl Alcohol) and do not introduce particulate risk into sterile environments.
Does this system comply with Data Integrity (ALCOA+)?
Absolutely. While Chladni operates as a monitoring layer, all data is encrypted end-to-end, time-stamped, and immutable. We provide full audit trails for every alert and user interaction, supporting your site’s 21 CFR Part 11 and Annex 11 compliance strategies.
Can we integrate this data into our existing e-Logbook or MES?
Yes. We don't want to create a data silo. Chladni offers an open API to feed machine health status directly into your existing MES (e.g., Werum PAS-X, Rockwell PharmaSuite) or Quality Management System, automating the "Maintenance Required" entry in your electronic logbooks.
Will installing Chladni require us to re-validate our equipment or file a new regulatory submission?
No.Chladni is designed as a Non-Invasive Overlay.
No PLC Contact: Our sensors are completely independent of your machine’s control logic. We do not write back to the PLC or alter process parameters.
No Re-Validation: Because the installation does not impact the validated state or control strategy of the equipment, it typically qualifies as a "monitoring-only" addition, requiring no re-validation or complex change control.
How is the hardware installed? Do we need to shut down the line? A: Installation is wireless, tool-free, and requires zero downtime.
Installation is wireless, tool-free, and requires zero downtime.
Wireless & Non-Invasive: Our sensors attach to the external chassis of your assets (motors, pumps, gearboxes) using industrial-grade adhesive.
Rapid Deployment: A single line can be outfitted in under a few hours without stopping production.
Are the sensors safe for Cleanroom and GMP environments?
Yes. Our pharma-grade sensor nodes are designed with smooth, non-shedding enclosures that are IP67/IP69K rated. They are resistant to standard cleaning agents (VHP, Isopropyl Alcohol) and do not introduce particulate risk into sterile environments.
Does this system comply with Data Integrity (ALCOA+)?
Absolutely. While Chladni operates as a monitoring layer, all data is encrypted end-to-end, time-stamped, and immutable. We provide full audit trails for every alert and user interaction, supporting your site’s 21 CFR Part 11 and Annex 11 compliance strategies.
Can we integrate this data into our existing e-Logbook or MES?
Yes. We don't want to create a data silo. Chladni offers an open API to feed machine health status directly into your existing MES (e.g., Werum PAS-X, Rockwell PharmaSuite) or Quality Management System, automating the "Maintenance Required" entry in your electronic logbooks.
Will installing Chladni require us to re-validate our equipment or file a new regulatory submission?
No.Chladni is designed as a Non-Invasive Overlay.
No PLC Contact: Our sensors are completely independent of your machine’s control logic. We do not write back to the PLC or alter process parameters.
No Re-Validation: Because the installation does not impact the validated state or control strategy of the equipment, it typically qualifies as a "monitoring-only" addition, requiring no re-validation or complex change control.
How is the hardware installed? Do we need to shut down the line? A: Installation is wireless, tool-free, and requires zero downtime.
Installation is wireless, tool-free, and requires zero downtime.
Wireless & Non-Invasive: Our sensors attach to the external chassis of your assets (motors, pumps, gearboxes) using industrial-grade adhesive.
Rapid Deployment: A single line can be outfitted in under a few hours without stopping production.
Are the sensors safe for Cleanroom and GMP environments?
Yes. Our pharma-grade sensor nodes are designed with smooth, non-shedding enclosures that are IP67/IP69K rated. They are resistant to standard cleaning agents (VHP, Isopropyl Alcohol) and do not introduce particulate risk into sterile environments.
Does this system comply with Data Integrity (ALCOA+)?
Absolutely. While Chladni operates as a monitoring layer, all data is encrypted end-to-end, time-stamped, and immutable. We provide full audit trails for every alert and user interaction, supporting your site’s 21 CFR Part 11 and Annex 11 compliance strategies.
Can we integrate this data into our existing e-Logbook or MES?
Yes. We don't want to create a data silo. Chladni offers an open API to feed machine health status directly into your existing MES (e.g., Werum PAS-X, Rockwell PharmaSuite) or Quality Management System, automating the "Maintenance Required" entry in your electronic logbooks.
Will installing Chladni require us to re-validate our equipment or file a new regulatory submission?
No.Chladni is designed as a Non-Invasive Overlay.
No PLC Contact: Our sensors are completely independent of your machine’s control logic. We do not write back to the PLC or alter process parameters.
No Re-Validation: Because the installation does not impact the validated state or control strategy of the equipment, it typically qualifies as a "monitoring-only" addition, requiring no re-validation or complex change control.
How is the hardware installed? Do we need to shut down the line? A: Installation is wireless, tool-free, and requires zero downtime.
Installation is wireless, tool-free, and requires zero downtime.
Wireless & Non-Invasive: Our sensors attach to the external chassis of your assets (motors, pumps, gearboxes) using industrial-grade adhesive.
Rapid Deployment: A single line can be outfitted in under a few hours without stopping production.
Are the sensors safe for Cleanroom and GMP environments?
Yes. Our pharma-grade sensor nodes are designed with smooth, non-shedding enclosures that are IP67/IP69K rated. They are resistant to standard cleaning agents (VHP, Isopropyl Alcohol) and do not introduce particulate risk into sterile environments.
Does this system comply with Data Integrity (ALCOA+)?
Absolutely. While Chladni operates as a monitoring layer, all data is encrypted end-to-end, time-stamped, and immutable. We provide full audit trails for every alert and user interaction, supporting your site’s 21 CFR Part 11 and Annex 11 compliance strategies.
Can we integrate this data into our existing e-Logbook or MES?
Yes. We don't want to create a data silo. Chladni offers an open API to feed machine health status directly into your existing MES (e.g., Werum PAS-X, Rockwell PharmaSuite) or Quality Management System, automating the "Maintenance Required" entry in your electronic logbooks.